SMT- K3220 Automatic Welding Machine For Fusing Commutator Bar​

Contact assembly welding
Rope stranded copper wire with beryllium copper terminals welding
Motor lead wire terminal welding
Wire terminals and terminals welding
Thick copper sheet with aluminum plate welding
Braided Line Terminal and the motor brushes welding
Battery connection welding
Nickel - plated lead wire and platinum lead wire welding
Small metal piece with metal mesh , metal foil welding
Solid copper conductor with Brass Terminal welding

(1) Product General Information

(2) Description

1.Machine, electrical cabinet and disconnect mounted to aluminum extrusion table.
2.Heavy duty construction utilizing SMT K-Head design.
3.SMT machine enamel paint unless otherwise quoted.
4.20 kva water cooled transformer.
5.400VAC, 50 Hz – 60 Amp input required.
7.Control of squeeze time (prior to fuse), upslope time, fuse time, fuse current, cool time, repeats, hold time and force of head during fuse.
8.Capability to store and recall up to fifty (50) different fuse schedules.

(3) Patented Tube Fusing Technology

In tube fusing, traditional connectors are made redundant by a simple and inexpensive tube which captures the wires to be connected. Resistively heated fusing electrodes apply the necessary pressure and heat to the tube/wire bundle to make a reliable connection. These machines are versatile for most any application including fusing magnet wires, Litz.wire and/or insulated leads within a tube terminal.

(4) Eliminate Stripping and Brazing

This patented technology eliminates the need for an operator to strip the magnet wire from the leads prior to fusing the lead bundle. Capable of fusing up to 150*18AWG(1.0mm) wires in parallel, the heat of the fusing operation burns off the wire enamel while the tin from the tube cleans the area to be connected. The force of the head combined with the controlled heating of the electrode creates a reliable connection while minimizing manual operations.

(5) Thermal Crimp Fusing Technology

With the patented thermal crimp technology, the connector is automatically made from a strip of tinned copper material. This connector is then presented to the operator for placement of the magnet wire and/or lead wire. Once fused, excess wire is trimmed from the connector resulting in the smallest possible package with the highest quality connection.

(6) About Us

Suzhou Smart motor Equipment Manufacturing Co.,Ltd is one of the high-tech key enterprises which specialize in designing, producing and selling motor manufacturing equipments in China. The company now has nearly 150 employees, including more than 30 engineers and technicians, with the building area about 20,000 square meters and a hundred sets of advanced production and test equipments. It is now qualified for designing and manufacturing full production line (starts from coil winding to final forming of a stator) for AC motors such as home appliance motor, industrial medium and small motors, pump motor, rolling door motor and automobile motor etc. In 2012, SMT passed the certification of ISO9001:2000 Quality Management System.

SMT Intelligent Device Manufacturing (Zhejiang) Co., Ltd. is a company devoted in the field of electric motors manufacturing, providing one-stop service for its customers. We,Suzhou Smart Motor Equipment Manufacturing Co., Ltd. has two main business divisions. The first division is to provide different kinds of motor manufacturing machinery, including stand along machine, fully-auto complete line for armature ,stator production, and the motor assembly line, The second division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.

Located in Suzhou, a beautiful city of industry, commerce heart in Yangtze River Delta, Smart is specialized in the R&D, manufacturing and sales of induction motor machinery. Our machines produced in Suzhou factory are mainly applied to induction motors such as washing machine motor, air conditioner motor, pump motor, coil motor, three-phase motor, fan motor and compressor motor, etc.

Taking full advantage of experienced engineers, skillful professionals, perfect equipment, strict manufacturing process control and wide coverage service net-work, we are dedicated to provide our customers with the optimized solution to electric motor manufacturing. So far, except the big market share in China, we export out machines to the worldwide countries such as USA, Italy, Australia, India, brazil, Mexico, Turkey, Thailand, Vietnam, Iran, etc, and our machines share the great reputation among customers for it durable, reliable performance, reasonable price and good after-service.

Our Machine Production Process,Our motor stator production line is widely used in the manufacturing of many kinds of motor stators. This stator production line includes several machines, such as paper inserting machine, coil winding machine, coil winding inserting machine, lacing machine, and forming machine. Each machine in this stator production line is stand-alone, meanwhile, it can also be connected with conveyor.